Selasa, 12 Juli 2016

Plywood As Construction Material

Plywood as a building material is very widely used due to its many useful properties. It is an economical, factory-produced sheet of wood with precise dimensions that does not warp or crack with changes in atmospheric moisture

 

 

Uses of plywood as a building material

Plywood has a huge range of used within the construction industry. Some of its most common uses are:
  • To make light partition or external walls
  • To make formwork, or a mould for wet concrete
  • To make furniture, especially cupboards, kitchen cabinets, and office tables
  • As part of flooring systems
  • For packaging
  • To make light doors and shutters

which wood is ply made of?

Plywood is manufactured from softwood, hardwood, or both. The hardwoods used are ash, maple, oak, and mahogany.Douglas fir is the most popular softwood for making plywood, although pine, redwood, and cedar are common. Composite plywood can also be engineered with a core of solid timber pieces or particleboard, with a wood veneer for the face and back. Composite plywood is preferable when thick sheets are required.


Additional materials can be added to the face and back veneers to improve durability. These include plastic, resin-impregnated paper, fabric, Formica, or even metal. These are added as a thin outer layer to resist moisture, abrasion and corrosion. They also facilitate better binding of paint and dyes.

 

PROPERTIES

High Strength: Plywood has the structural strength of the wood it is made from. This is in addition to the properties obtained from its laminated design. The grains of each veneer are laid at 90 degree angles to each other. This makes the whole sheet resistant to splitting, especially when nailed at the edges. It also gives the whole sheet uniform strength for increased stability. Furthermore, plywood has a higher strength to weight ratio as compared to cut lumber. This makes it ideal for flooring, webbed beams, and shear walls.

High panel shear: Plywood is made with an odd number of layers, making it tough to bend. The angle at which the veneer grains are laid against each other may be varied from 90 degrees. Each veneer can be laid at a 45 or 30 degree angle to the next one, increasing the plywood’s strength in every direction. This cross lamination increases the panel shear of plywood, important in bracing panels and fabricated beams.

Flexibility: Unlike cut timber, plywood can be manufactured to fit every requirement. The thickness of each veneer can vary from a few millimeters to several inches. The number of veneers used also ranges from three to several, increasing the thickness of the sheet. The extra layers add more strength to the plywood. Thinner veneers are used to increase flexibility for use in ceilings and paneling.

Moisture resistance: The type of adhesive used to bind the veneers makes the plywood resistant to moisture and humidity. A layer of paint or varnish can also increase resistance to water damage. These types of veneers are suitable for exterior use such as cladding, sheds, and in marine construction. They are also suited for holding concrete while it sets. Moisture resistance is important in interior applications as well, including on floors. The cross lamination ensures the veneers do not warp, shrink, or expand when exposed to water and extreme temperature.

Chemical resistance: Plywood treated with preservative does not corrode when exposed to chemicals. This makes it suitable for chemical works and cooling towers.

Impact resistance: Plywood has high tensile strength, derived from the cross lamination of panels. This distributes force over a larger area, reducing tensile stress. Plywood is therefore able to withstand overloading by up to twice its designated load. This is critical during short-term seismic activity or high winds. It is also useful in flooring and concrete formwork.

Fire resistance: Plywood can be treated with a fire resistant chemical coating. More commonly, it is combined with non combustible materials such as plasterboard or fibrous cement. This makes it ideal for use in fire resistant structures.

Insulation: Plywood has high thermal and sound insulation. This makes it a useful insulating material for flooring, ceilings, roofing, and wall cladding. Insulation offered by plywood can greatly reduce heating and cooling costs.


More Information
Perhutani Plywood Industri
Jalan Natuna, Dsn Kapasan, Kabupaten Kediri , Indonesia 64292
Telp : 0354 - 393668, Fax : 0354 - 393669
perhutani.plywood@yahoo.com




Senin, 11 Juli 2016

Plywood Manufacture Process

According PIKA Semarang (2008) , plywood have advantage that their resistance to shrinkage of the wood and the size of the length that may not be obtained from solid wood with same quality. But that does not mean plywood has an equally strong resistance to weather. This material is only recommended for indoor furniture. It explains that plywood is very good to fulfill the needs of large board so that the plywood has the typical functions that can be developed and commercialized.  Plywood Production  a. Memilih Log
Langkah pertama dalam pembuatan papan buatan adalah memilih log. Log dipilih berdasarkan kelurusan dan diameternya bundar atau tidak. Log yang baik untuk pembuatan plywood adalah yang bebas dari mata kayu.    

 b. Debarking
Proses ini persis seperti yang dijelaskan pada proses pembuatan vinir. Dari Proses Pembersihan kulit dan benda asing ( Paku, Batu, dll ) sampai proses pengupasan di Rotary dan akhirnya masuk dalam Drying Machine  
 


*Vinir / Veneer (merupakan lembaran tipis kayu yang dihasilkan melalui beberapa proses mesin. Ketebalannya pun bervariasi tergantung dari fungsi dan pemakaiannya. Vinir yang digunakan untuk lapisan akhir sebuah plywood (multipleks) atau papan buatan lainnya biasanya cukup tipis namun berkualitas baik terutama dari sisi estetika atau keindahan)   c. Vinir DryingProses pengeringan vinir, agar vinir mencapai tingkat kelembaban yang dibutuhkan  


d. Gluing
Aplikasi bahan lem menggunakan roller coater sistem dan lem yang digunakan adalah jenis urea resin atau phenol-Formaldehyde. Jenis lem yang mengandung formaldehyde diketahui kurang baik untuk kesehatan dan lingkungan yang mana bahan kimia yang digunakan untuk membuat lem ini bisa mengakibatkan penyakit kanker.
 

 Oleh karena itulah beberapa konsumen besar saat ini mensyaratkan pabrik furniture mereka untuk menggunakan papan buatan yang bebas dari kandungan formaldehyde dengan cara melakukan test secara berkala.

Terdapat beberapa standar ukuran dan metode pengetesan untuk bahan kimia ini. Grade paling tinggi adalah E0 yang berarti NOL emisi. Kemudian terdapat grade E1, E2 san seterusnya. 
 e. Pressing
Lapisan-lapisan vinir diatur di bawah mesin press dengan tekanan tinggi hingga ketebalan yang diinginkan. Sebuah mesin press plywood bisa memuat sekaligus untuk 50 lembar plywood dalam sekali tekan selama 3-4 menit.
Dengan jenis lem yang berbeda, pressing bisa dilakukan dengan 2 metode yang berbeda, hot press dan cold press.

Hot Press : Lazim dilakukan untuk plywood dengan bahan baku softwood dengan suhu mencapai 120 °C selama hampir 10 menit. Akurasi waktu pengepressan, tingginya tekanan dan temperatur sangat penting pada proses ini.
 

  Cold Press : Dilakukan dengan alat tekan hidrolik atau putar. Jenis lem yang digunakan biasanya adalah resin atau urea-formaldehyde yang memiliki proses pengeringan lebih lama. Pengepresan dilakukan selama 4-24 jam. 
 f. Cutting
Lembaran-lembaran plywood yang telah kering kemudian di potong sesuai dengan ukuran standar arah panjang dan lebar. (Memotong sisi panjang dan sisi lebar)
   g. Sanding
Permukaan plywood dihaluskan dengan mesin amplas dan cacat-cacat produksi dibersihkan atau diperbaiki. 
  
h. Quality Control dan Packing
Terdapat grade kualitas pada plywood yang dikenal dengan standar kualitas A hingga C. A mewakili kualitas paling tinggi dan C kualitas paling rendah. Standar kualitas untuk plywood antara lain: tidak terdapat 'overlap' vinir atau terkelupas, warna dan serat kayu dan akurasi ketebalan plywood.